Check valve is a kind of valve whose opening and closing parts are circular discs and act on their own weight and medium pressure to block medium backflow. It belongs to automatic valves, also known as check valves, one-way valves, return valves or isolation valves. Disc movement mode is divided into lifting type and swing type. Lift check valves are similar to globe valves in structure and lack only the stem that drives the disc. The medium flows in from the inlet (lower side) and out from the outlet (upper side). When the inlet pressure is greater than the weight of the disc and its flow resistance, the valve is opened. On the contrary, the valve closes when the medium flows back. Swing check valves have an oblique disc that can rotate around an axis and work in a similar way to lift check valves. Check valves are often used as bottom valves of pumping devices to prevent backflow of water. The combination of check valve and globe valve can play the role of safety isolation. The disadvantage is high resistance and poor sealing when closed.
Check Valve Parts
It is consist of body, cover, disk, hinge pin and seat ring. In the image belwo you can see the parts of the valve.
Image- TROUVAY & CAUVIN
Types of the Check Valve
Type of disk will decide the type of the valve. Most common types of Check valves are
- Top Hinged
- Tilting disk
- Piston Type
- Ball type
- Dual Plate Type
- Stop Check Valve
Image – DOE Handbook
The disc in a swing type valve is unguided as it fully opens or closes. This Valve operates when there is flow in the line and get fully closed when there is no flow. Turbulence and pressure drop in the valve is very low. Disk and seat designs can be of metal to metal or metal to composite.
The angle between the seat and the vertical plane is known as seating angle and vary from 0 to 45 degrees. Usually, the seat angles are in the range of 5 to 7 degrees. Larger seat angles reduce the disc travel, resulting in quick closing, thus minimizing the possibility of water hammer. A vertical seat has a 0-degree angle.
Swing check valve allows full, unobstructed flow and automatically closes as pressure decreases. Usually installed in combination with gate valves because they provide relatively free flow combination.
A basic swing check valve consists of a valve body, a bonnet, and a disk that is connected to a hinge.
|DN||15 – 600 mm|
|Temperature||-20°C – 200°C|
|Body||Silicon Brass ZCuZn16Si4|
|Plug||Brass / Stainless Steel|
|Packing||Teflon (PTFE) / Nylon|
Dimensions and Weights
|Nominal Diameter ( mm )||Dimensions ( mm )||weight / Kg|
Image – DOE Handbook
The tilting disc check valve is designed to overcome some of the weaknesses of conventional swing check valves. The design of tilting disk enables the valve to open fully and remain steady at lower flow rates and close quickly when the forwarding flow stop. The dome-shaped disc floats in the flow and fluid flow on both bottom and top of disk surfaces. As the disk is spring loaded, when forward flow pressure reduces, the spring force helps valve to close fast. In the image above, you can see the flow from the valve.
Tilting Disc Check Valve are available in wafer type and lug type design.
|Material||Casting Iron||Casting Iron, Cast steel,Ductile||Oil-Resisting Chemigum, Chloroprene Rubber||Stainless Steel||PTFE|
|Model||PN(MPa)||Test pressure (MPa)||Working pressure||Medium temperature||Suitable medium|
|H47X,H47H,HH47X, HH47XF ,HH47H, HDH47X||1.0||1.5||1.1||1.0||≤ 80 °C||Water, oil good, sea water, sludge|
The seat design of a lift Check valve is similar to a Globe valve. A piston or a ball is usually used as a disk.
Lift Check valves are particularly suitable for high-pressure service where the velocity of flow is high. The disk is perfectly set on the seat with full contact. They are suitable for installation in horizontal or vertical pipelines with upward flow.
When the flow enters below the seat, a disk is raised from the seat by the pressure of the upward flow. When the flow stops or reverses, the backflow and gravity forced the disk downward to set on the seat. Commonly used in piping systems that used globe valves as a flow control valve.
Here you can see the plug or piston type and ball type check valve. These valves provide superior leak tight characteristics to those of swing check valves. Some design in plug type uses spring to retain the disk in closed position. This will ensure that valve allows flow only when there is enough pressure in the flow direction.
Ball type valve is very simple as it simply works on the principal of gravity. When there is enough pressure in the flow, it lifts the ball upward but when pressure reduced ball roll down and closed the opening.
|Model||PN(MPa)||Casting Test Pressure (MPa)||Seal Test Pressure (MPa)||Materials of Body, Bonnet|
|HQ41X-10||1.0||1.5||1.1||GG 25 / GGG 40|
A dual plate check valve is known as butterfly check valve, Folding Disc Check Valves, double-disc or split disc check valve. As the name suggests, two halves of the disk move towards centreline with the forward flow and with reverse flow two halves open and rest on the seat to close the flow (Flapping action).
Use of Dual Plate Check Valve is popular in low-pressure liquid and gaseous services. Its lightweight and compact construction make it a preferable choice when space and convenience are important. It is 80 to 90% lighter than conventional full body check valve. Frequently used in systems that used butterfly valves. The cost of installation & maintenance is very low compared to other types.
Image- DOE Handbook
Stop Check Valve is a Combination of a lift check valve and a globe valve. It can either be used as a check valve or as an isolation (stop) valve like a globe valve. These valves can be closed with the help of a stem which is not connected to the valve disc during normal operation and make it possible to use these valves as a regular check valve. However, when needed, the stem is used to holds the free-floating disc against the valve seat, just as a globe valve. These valves are available in tee, wye, and angle pattern. Swing type and piston lift type check valves are commonly used as stop check valves.
Application of Check Valve (NRV)
Check valves (Non-return valve) are used in a piping system to prevent backflow. Discharge line of rotary equipment such as pump and compressor always fitted with a check valve to prevent backflow.
Advantages & Disadvantages
Can you guess why I have not mentioned any advantage or disadvantage of check valve?
The only function of a Non-return valve is to prevent backflow. There is no better alternative. Yes, you can choose the best check valve from the various available type that you have learned but you cannot supplement check valve with another valve.